Cosori Air Fryer Recall: What You Need to Know About Safety, Affected Models, and Next Steps

If you own a Cosori air fryer, chances are you’ve heard about the recent recall—or you’re wondering if your device is affected. In July 2023, Cosori, a popular brand owned by Chinese home appliance company Thermondo, announced a voluntary recall of nearly 2 million air fryers sold in the U.S. and Canada. The reason? A critical safety defect linked to overheating, which poses fire and burn hazards. This isn’t just a minor issue; it’s one of the largest air fryer recalls in recent years, affecting models sold across major retailers like Amazon, Walmart, and Target. Whether you’ve had your Cosori for years or just unboxed it last week, this guide will walk you through everything you need to know: what triggered the recall, how to check if your device is included, what steps to take next, and what Cosori is doing to prevent future issues.

What Triggered the Cosori Air Fryer Recall?

The recall stems from a design flaw in specific Cosori air fryer models that can cause the device to overheat to dangerous temperatures, even when used as directed. According to the U.S. Consumer Product Safety Commission (CPSC), which partnered with Cosori on the recall, the problem lies in the air fryer’s thermostat system. In affected units, the thermostat—a component that regulates temperature—can fail to shut off the heating element when it should. This leads to the basket, lid, or other parts of the fryer overheating beyond safe limits, increasing the risk of fires, burns, or property damage.

Reports from consumers back this up. Since the product launched, CPSC received over 160 incident reports related to the recalled models. These include instances of smoke, sparks, melted plastic, and even small fires. One user described their air fryer “smoking heavily” while cooking frozen fries, filling their kitchen with the smell of burning plastic. Another reported burns after the lid became so hot it melted through their oven mitt. These aren’t isolated cases; they’re a clear sign the defect is widespread enough to warrant a mass recall.

It’s important to note that this isn’t a problem with user error. The CPSC emphasizes that the issue is “inherent to the product,” meaning even people following the manual’s instructions could face risks. This distinction matters because it confirms the recall isn’t about misuse—it’s a fundamental safety flaw in the device itself.

Which Cosori Air Fryer Models Are Affected?

Not all Cosori air fryers are part of the recall. The issue is limited to specific models sold between January 2020 and July 2023. To date, Cosori has identified ​15 models​ under its main brand, plus additional sub-brands like “Cosori Pro” and “Cosori Smart.” Here’s a breakdown of the key details:

Primary Affected Models (U.S. Market):

• COSORI Air Fryer (3.7-quart, model numbers CAF-P201, CAF-P201-BLK, CAF-P201-RBG)

• COSORI Air Fryer Oven (5.8-quart, model numbers CAF-O101, CAF-O101-BLK, CAF-O101-RBG)

• COSORI Air Fryer Max XL (5.5-quart, model numbers CAF-M101, CAF-M101-BLK, CAF-M101-RBG)

• COSORI Smart Air Fryer (various sizes, model numbers starting with “CSF”)

Canadian Market Additions:

Several Canadian-specific models are also included, such as the COSORI Air Fryer (4-quart, model CAF-P201-CAN) and the COSORI Air Fryer Oven (6-quart, model CAF-O101-CAN).

How to Find Your Model Number:

Every Cosori air fryer has a label with its model number and serial number. Locate this label:

• On the bottom of the device (for standalone fryers).

• Inside the oven cavity (for air fryer ovens).

• On the back or side of the unit (for smart models with Wi-Fi).

Once you have the model number, visit Cosori’s official recall page ([insert direct link to Cosori’s recall portal]) or the CPSC’s recall database to confirm if yours is affected.

How to Check if Your Device Is Part of the Recall

Checking if your Cosori air fryer is recalled is a straightforward process, but it requires attention to detail. Here’s a step-by-step guide:

Step 1: Locate Your Model and Serial Numbers

As mentioned, find the label on your device. If the label is worn or missing (common in older units), check your original packaging or purchase receipt—these often list the model number.

Step 2: Cross-Reference with the Recall List

Visit Cosori’s recall website (cosori.com/recall) or the CPSC’s recall page (cpsc.gov/recalls). Enter your model number into the search tool. If it appears, your device is part of the recall.

Step 3: Note the Serial Number Range

Some recalls exclude devices manufactured after a certain date if Cosori fixed the issue mid-production. For example, Cosori later clarified that units with serial numbers starting with “L” (manufactured after July 2023) are notaffected, as they use an updated thermostat. If your serial number falls outside this range, proceed to the next steps.

Step 4: Contact Cosori or Retailers

If your device is recalled, you can reach out directly to Cosori’s customer service (1-877-966-3337) or the retailer where you bought it. Many customers prefer contacting the retailer, as some (like Amazon) have streamlined return processes.

What to Do if Your Device Is Recalled: Refund, Replacement, or Repair?

Cosori is offering three options to affected customers, depending on preference and availability:

1. Refund

You can return the air fryer for a full refund. Cosori will provide a prepaid shipping label via email, so you don’t pay for return shipping. Refunds are processed within 3-5 business days of receiving the returned device.

2. Replacement

If you love the Cosori brand and want a new unit, you can receive a replacement air fryer. However, Cosori notes that replacements are limited to models notpart of the recall—meaning you’ll get an updated version with the fixed thermostat. Be aware that replacement units may have a different capacity or color than your original.

3. Repair

In some cases, Cosori offers free repairs. This is less common, as the company prioritizes refunds and replacements to eliminate risk entirely. If repair is your only option, Cosori will send a technician to fix the thermostat or mail a repair kit.

Important Notes:

• Stop using the recalled air fryer immediately, even if it hasn’t caused issues yet. The CPSC stresses that “continued use could lead to a fire or burn injury.”

• Keep all original packaging if possible—it simplifies returns. If you no longer have it, Cosori may provide a shipping box.

• If you bought the air fryer secondhand, you’re still eligible for a refund or replacement. Contact Cosori with proof of purchase (even if it’s a receipt from a reseller).

Cosori’s Response: Taking Responsibility and Improving Safety

Cosori has faced criticism for the recall, but the company has taken steps to address concerns and rebuild trust:

Voluntary Recall Leadership

Unlike some brands that wait for regulatory pressure, Cosori initiated the recall voluntarily in partnership with the CPSC. This proactive approach is a positive sign, as it shows the company prioritizes consumer safety over avoiding bad press.

Manufacturing Fixes

Cosori updated its production process in July 2023 to include a redesigned thermostat with better heat resistance and more consistent temperature regulation. Newer models (serial numbers starting with “L”) already include this fix, so they’re not part of the recall.

Customer Support Expansion

To handle the influx of inquiries, Cosori increased its customer service staff and extended hours. They also set up a dedicated recall hotline and email (recall@cosori.com) for faster responses.

Transparency Efforts

Cosori published a detailed FAQ on its website, addressing questions like “Can I keep using my air fryer until I get a refund?” (no) and “Will the replacement have the same features?” (yes, except for the safety fix). This level of transparency helps reduce confusion.

Long-Term Implications: What This Means for Air Fryer Safety

The Cosori recall isn’t just a problem for the brand—it’s a wake-up call for the entire air fryer industry. Here’s what it signals:

Increased Scrutiny on Smart Appliances

Many recalled Cosori models are “smart” air fryers with Wi-Fi connectivity. While these features add convenience, they also introduce more complex electronics that can fail. Regulators may now push for stricter testing of connected appliances to prevent similar issues.

Consumer Awareness Grows

More people are realizing that even popular, well-reviewed products can have hidden defects. This recall has encouraged users to proactively check their appliances against recall lists—a habit that could prevent future accidents.

Brand Loyalty Under Pressure

Cosori, once a top seller on Amazon, has seen a dip in ratings and sales since the recall. Rebuilding trust will require consistent follow-through on refunds/replacements and demonstrating long-term commitment to safety.

FAQs: Your Top Questions Answered

Q: I’ve been using my Cosori air fryer for months without issues. Do I still need to return it?

A: Yes. The defect can occur at any time, even if it hasn’t happened yet. The CPSC warns that delayed use could still lead to overheating.

Q: My air fryer is recalled, but I can’t afford to stop cooking. What’s a safe alternative?

A: Consider borrowing a friend’s appliance, using the stovetop, or purchasing a non-recalled air fryer (check Cosori’s website for approved models). Avoid using the recalled device, even temporarily.

Q: Will Cosori compensate me for any damage my air fryer caused?

A: Cosori’s recall covers the device itself, not indirect damages (e.g., a burned countertop). However, if you experienced property damage, report it to the CPSC—they may investigate further.

Q: I bought a Cosori air fryer after July 2023. Is it safe?

A: Yes. Units manufactured after July 2023 have the updated thermostat and are not part of the recall.

Final Thoughts: Prioritize Safety, Take Action Now

The Cosori air fryer recall is a serious matter, but it’s also a manageable one. By checking your model number, contacting Cosori, and following their instructions, you can protect yourself from potential harm. Remember: this isn’t about distrusting the brand—it’s about holding companies accountable and ensuring the products we bring into our homes are safe.

If you haven’t checked your Cosori yet, do it today. And if you know someone with a Cosori air fryer, share this information—your reminder could prevent a fire or injury. Safety should always come first, and in this case, taking action is simpler than you think.